9/10/2023 0 Comments Natural wood kaleidoscope![]() Place a caul on both ends of the clamp to hold the fillers in place. Here's what the filler should look like once it's in place: Use your band saw or scroll saw to cut the parts. This is really a trial and error, cut to fit part. This is sort of a fiddly little job and I suggest making a sample or two first to get the right fit. Now cut the little fillers that go on each side of the setback. To drill the holes place a spacer inside the tube to prevent tear out.ĭrill the center top and bottom holes 5/8" diameter, 1" back from the edge using a forstner bit.įind the plans for the drill press table at to align the holes. Keep the scraper perfectly flat along the sides. Using a scraper, scrape the edges to remove any glue and smooth the edges. You should now have something that looks like this: I really like the TiteBond glue because it has great hold and a reasonable working time. Let the glue dry for 24 hours so the tube is good and solid. Make sure that the tape is tight around the tube. Set the two pieces that will be the sides of the kaleidoscope 1" back from the edge of the other pieces.Īpply glue between each piece and "roll" all the pieces together. Make sure that the pieces are tight against each other. Lay out two pieces of blue masking tape long enough to wrap all the way around the eight pieces. Run the sled through the blade and check that you have enough height to cut through the 1/4" pieces. Set the fence using some scrap pieces so that the pieces you cut will be 17/32" on the inside edge. Set your tablesaw blade to EXACTLY 22 1/2 degrees. Make sure that you have two screws close to the fence edge and also make sure that you don't have a screw where you saw will cut through it. Screw countersunk flat head screws into the 2" X 4"s from the bottom of the plywood. I just used a 1/2" piece of plywood and screwed a couple of 2" X 4"s to the front and rear edge. The first thing I did was make a sled to cut the parts on. I did both and I have to say that the Heritage wood is very nice, especially the Curly Maple! You can order a wood kit to make the rectangular kaleidoscope and stand from Heritage Building Specialties at or make your own. You can get this kit from Glass Crafters at for $15.95.
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